Digital Fabrication Lab

For students in the Arch. or I. Arch. programs, the lasers are used for the quick production of working models and the creation of physical presentations. The Laser Cutting orientation provides instruction on how to use the machines but does not address the practice of translating 3D designs to flat material assemblies. We suggest seeking out and referring to packaging design, cut/scored folded paneling, and stacking and interlocking slices.

In the Arch. or I. Arch. programs, etching (explained below) is of little to no use as it is of a more graphic producing operation but occasionally is useful.

1. Completion of Laser Cutting orientation.
2. Proficiency in a 3D modeling.

Laser Cutters are able to perform three types of operations. Sheet material can be CUT, SCORED or ETCHED. The cutting or scoring operations fire the laser and move along a CAD vector drawing. In order to burn graphics into a material, an etching operation is performed.

CUTTING / SCORING

WOOD
Luan Ply (1/8″max)
Cork (1/8″max)
MDF (1/8″max) chars edge

PAPER
Card Stock
Museum Board
Micro Board
Cardboard (no double ply)

PLASTIC
Acrylic/Plexiglass (1/4″max) at slow speeds
Delrin
Mylar (no gold coating)
Styrene (0.04″max)

TEXTILE
Cloth
Felt
Hemp
Cotton

OTHER
Leather
Rubber
EVA Foam
Magnetic Sheet

ETCHING
All the above materials can be etched.

OTHER
Glass
Ceramic Tiles
Anodized Aluminum
Marble, Granite, Soapstone, Plaster

There are many materials that are unsafe to attempt to laser. The list below outlines the most important materials to avoid and why. If a student is unsure if a material can be laser cut, they should consult a Making Complex staff member.

BANNED
PVC -makes Chlorine gas
ABS -makes Cyanide gas
HDPE -melts and becomes gooey
Polystyrene Foam -flammable
Polyurethane Foam -flammable
Epoxy -makes Cyanide gas
Fiberglass / Carbon Fiber -makes Cyanide gas
Fiberglass / Carbon Fiber -makes Cyanide gas
Food -machine internals are not sterile
Vinyl – makes Chlorine gas
Corrugated cardboard – easily flammable
Pleather (faux leather) – makes Chlorine gas
Lexan – flammable
Coated Carbon Fiber – flammable
Mirrored or Reflective-finished material – damanges machine by reflecting laser
Flame-retardant materials – Bromine will create toxic gas
Teflon – melts and releases Polymer fumes

All users must check in with a staff member before starting their work session.

MUST CHECK IN PRIOR TO CUTTING

Students are allowed to make appointments to a maximum time of 1 hour per day and 3 hours per week. This system is on the honor system so do not take advantage of your classmates.

MAX APPOINTMENTS: 1 HOUR/DAY 3 HOURS/WEEK

At the end of one’s appointment, the machine must be stopped. The appointment schedule is not flexible so practice proper time management.

TRASH MUST BE REMOVED FROM MACHINE AND DISCARDED

Staff do not make cuts or clean up after students.

Proper machine setting for the user’s operation must be tested before running their actual job.

STAFF ARE NOT RESPONSIBLE FOR RECOMMENDING SETTINGS

Once the laser is cutting the user must stay with the machine and watch for a flame. If a flame is seen, report to a staff member.

USER MUST STAY WITH MACHINE UNTIL JOB IS COMPLETE

In the academic arena, 3D printers are used to quickly prototype parts or models with complex geometries. As a student, one will seek out the use of these machines when a project cannot be satisfied by quicker or cheaper means. Another use, as seen with the clay printer, is the investigation of such technologies and their implications to the field.

1. File Submittal
2. 3D Printing Consultation
3. Proficiency in 3D modeling.

FILE PREPARATION
model scaling > wall thickening > closing geometry > converting to .STL

PRINTING FILE
prepare file > print and fill out form > make appointment > put into print queue > pickup print

The Making Complex offers digital file submissions for the 3D Printers and CNC Routers.

File submission

All students intending to 3D print must prepare their own geometry, fill out the submission form and make an appointment.

NO FILES WILL BE ACCEPTED WITHOUT AN APPOINTMENT AND FORM

It is the student’s responsibility to submit watertight and properly thickened models. The Making Complex takes no responsibility for failed prints due to geometry.

All submitted files are printed on a first come, first served basis. Once your consultation is complete your form is placed into a queue. When the print is complete, you will receive an email notifying you of its status.

PRINTS ARE RUN ON A FIRST COME, FIRST SERVED BASIS.

The Making Complex staff cannot guarantee that your print will be ready on a certain day/time.

If multiple files are submitted during the same consultation, yours will be run first, then the next person’s print will be run and then your second file will be run and so on.

To students needing to run multiple files on the UPrint SEplus, we advise you to print outside of the university. Refer to our Resources page for recommendations.

CNC routers have long been a digital tool used in the academic setting of design. The machine has the ability to quickly mock up full scale prototypes, make highly detailed site models and sculpt molds for casting parts. The learning curve is steep but once the nature of the process is understood, students find it incredibly useful.

1. File Submittal
2. CNC Consultation
3. Proficiency in 3D modeling.

CNC Routers are used to cut out flat shapes (Profiling) such as gears and screens or making reliefs (2.5D sculpting) such as molds or topographies.

FILE PREPARATION
import scaled geometry into template file > sett proper layers > follow setup directions in the template file

RUNNING OPERATION
prepare file > fill out form > schedule and show up to consultation > bring material to appointment > clean CNC room

The Making Complex offers digital file submissions for the 3D Printers and CNC Routers.

File submission

Maximum material dimensions : 48″wide x 96″long” x 5″thick.

The amount of detail able to be achieved is dependent on tool size and time.

3 axis CNC routers are not able to machine “undercuts”. Refer to guide for details.

WOOD (DRY)
Plywood
MDF (formaldehyde free)
Softwood Lumber
Hardwood Lumber

FOAM (RIGID)
Styrofoam®
High Density Urethane
Precision Board®
Renshape®
Corafoam®

PLASTIC
Cast Acrylic
Sintra®
HDPE
ABS

METAL
Brass
Copper
Aluminum (sheet only)

OTHER
Corian®
Wax
Cork

The list below makes note of the most important materials to avoid. If a student is unsure if a material can be routed, they should consult a Making Complex staff member.

BANNED
Ferrous Metals (steel, stainless steel…)
Extruded Acrylic (plexiglass®)
Engineered woods with formaldehyde

All students intending to use the CNC router must follow the above process.

TEMPLATE FILE AND FORM MUST BE COMPLETE BEFORE CONSULTATION

Staff are not able to perform any of the setup steps for students.

Material brought to the appointment must be exactly what is indicated in the Template File.

Any tool not within our provided library must be purchased by the student.

After a work session is complete the student must clean the CNC room to perfection, even including any mess that is not from their job.

STUDENT MUST CLEAN THE ENTIRE CNC ROOM BEFORE LEAVING THE FACILITY.

3D printing with clay offers students to opportunity to experiment with additive manufacturing at a larger scale. With the ability to change printing parameters, from material viscosity to layer height and thickness, one can take complete control over the process.

1. Completion of Clay Printing orientation.
2. Proficiency in a 3D modeling.

The Potter Bot 3D Printer has the capacity to print single-shelled self supporting designs.

FILE PREPARATION
simplify design to a single-shelled self supporting design > convert to mesh > export model as .STL

RUNNING OPERATION
prepare file > schedule Clay Printer appointment > check in with MC staff member > run clay printer with occasional staff mentoring.

Maximum build dimensions : 12″wide x 12″long” x 12″thick.

The amount of detail able to be achieved is dependent on extruder tip chosen..

Output quality is dependent on user’s dedication to testing machine settings.

Clay will always be provided to machine users by the facility.

The Making Complex stocks a custom prepared Laguna B-Mix clay.
*B-Mix extrudes smooth and fires to a light cream color.

Machine users also have the opportunity to supply their own material, however, they will not allowed to use the pugmill to prepare it.

Though the Potter Bot can work with any material type with the consistency of clay, the use of self setting materials(e.g. cement) is prohibited.

The following link will send you to our Tutorials page, where one can refresh themselves on the proper usage of any and all machines.

Tutorials

All students intending to use the Clay Printer must follow the above process.

Staff are not able to perform any of the setup steps for students.

Students must stay with the machine during the entire print, to ensure safe operation.

After a work session is complete the student must clean the clay printer room to perfection, even including any mess that is not from their job.

STUDENT MUST CLEAN THE ENTIRE CLAY PRINTER ROOM BEFORE LEAVING THE FACILITY.

Machine setup must performed by the student. One should plan for 15 to 45 minutes of machine setup before printing.

Vacuum Formers offer students the ability to produce thin-shelled plastic parts to be used as presentation model components and quick molds for casting solid objects.

1. Completion of Vacuum Former orientation.

The Belovac has the capacity to heat up plastic films and to pull them down onto custom rigid molds.

MACHINE OPERATION

produce mold > acquire plastic film > schedule Vacuum Former appointment > check in with MC staff member > run machine with occasional staff mentoring.

Maximum part dimensions : 16″wide x 32″long” x 3″thick.

Maximum sheet thickness: 1/4″

ABS
PVC
PET
Styrene
Kydex
Polypropylene

All students intending to use the Vacuum Former must follow the above process.

Staff are not able to perform any of the setup steps for students.

After a work session is complete the student must clean the vacuum former room to perfection, even including any mess that is not from their job.

STUDENT MUST CLEAN THE ENTIRE VACUUM FORMER ROOM BEFORE LEAVING THE FACILITY